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Lithium battery high temperature cooling technology

Views: 1     Author: Site Editor     Publish Time: 2024-04-12      Origin: Site

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As the core component of new energy vehicles, lithium batteries have attracted much attention regarding their performance, lifespan and safety. Temperature, as an important factor affecting the performance of lithium batteries, plays a vital role in battery output, energy, life, etc. Now we will discuss with you the impact of temperature on lithium batteries and various cooling methods.


  • Effect of temperature on lithium batteries


Temperature has a critical impact on the performance, life and safety of lithium batteries. In a low-temperature environment, the charge acceptance capacity of lithium batteries will be significantly reduced, resulting in the battery being unable to charge normally. At the same time, low temperature will also affect the discharge performance of the battery, making the battery unable to provide sufficient power. In high-temperature environments, the life of lithium batteries will be affected. High temperatures will accelerate the rate of chemical reactions inside the battery, leading to battery performance degradation. In addition, high temperature will increase the risk of thermal runaway of the battery, posing a threat to the safety of the battery.


Therefore, in order to ensure that lithium batteries can operate normally under various temperature conditions, effective thermal management of the battery is required. The main goal of thermal management is to ensure that the battery temperature is within a safe and efficient operating range, while improving the consistency of battery temperature to ensure battery performance and life.



  • Cooling method of lithium battery


1. Natural cooling


Free cooling is a simple cooling method that uses the natural convection of air to remove heat. The advantages of this method are simple structure and low cost, but the cooling effect is limited, especially in high temperature environments. In addition, natural cooling cannot actively control the battery temperature, which affects the performance and safety of the battery at extreme temperatures.


2. Air cooling


Air cooling uses equipment such as fans to force air to flow, and removes heat through heat exchange between the air and the battery. The air cooling method has a simple structure and low cost, but it also has the problem of insufficient cooling effect. In addition, the air cooling method requires high air flow and speed control, otherwise it may cause uneven battery temperature and affect battery performance and life.


3. Liquid cooling


Liquid cooling is an efficient cooling method that uses liquids such as antifreeze as a heat exchange medium to remove heat from the battery through circulating flow. The advantages of liquid cooling are high heat dissipation efficiency and uniform cooling, which can effectively reduce the temperature of the battery and maintain temperature consistency. In addition, the heat exchange medium of the liquid cooling method can be circulated through pumps and other equipment, and the temperature control accuracy is high. However, the cost of liquid cooling is higher and the structure is more complex. At the same time, issues such as antifreeze leakage and the reliability of the circulation system need to be taken into consideration.


4. Direct cooling


Direct cooling is a method that uses refrigerant to directly absorb heat from the battery and discharge it. The advantage of the direct cooling method is that the cooling efficiency is extremely high and it can quickly reduce the temperature of the battery to a suitable operating range. However, the cost of direct cooling is higher and the structure is more complex. At the same time, the refrigerant needs to be managed and controlled to ensure its normal operation and safety.


To sum up, for thermal management of lithium batteries, it is necessary to choose a suitable cooling method according to the actual situation. In some application scenarios, it may be necessary to combine multiple cooling methods to achieve better cooling effects and performance. For example, for battery packs working in high-temperature environments, a combination of liquid cooling and direct cooling can be used to achieve fast and efficient cooling; for battery packs working in low-temperature environments, a combination of natural cooling and heat preservation can be used. way to keep the battery temperature within a suitable operating range.


  • Analysis and solutions to various causes of high-temperature cooling of lithium batteries



(1) Analysis of various bad causes


1. Cooling system failure: This is one of the most common causes. The cooling fan or radiator of the cooling system may be damaged, blocked, or overloaded due to various reasons (such as long use, improper maintenance, product quality issues, etc.). Once there is a problem with the cooling system, the lithium battery cannot dissipate heat promptly and effectively, causing the temperature to rise.


2. The working environment temperature is too high: In some equipment or application scenarios, lithium batteries may need to work in a high-temperature environment. If the working environment temperature exceeds the safe working range of lithium batteries, even if the cooling system is normal, the lithium batteries may overheat and suffer from poor cooling.


3. Battery pack design issues: The design of some lithium battery packs may not be reasonable enough, resulting in insufficient heat dissipation area or poor airflow. In this case, even if the cooling system works normally, it may not be able to effectively reduce the temperature of the lithium battery due to design flaws.


4. Overload or abuse: If the lithium battery is operated at high current for a long time, or is abused (such as short circuit, reverse charging, etc.), the temperature inside the battery will rise rapidly, which may cause the cooling system to be unable to respond in time.


(2) In response to the above problems, the following solutions can be taken:


1. Regular inspection and maintenance: Carry out regular inspection and maintenance of the cooling system to ensure that the cooling fan and radiator are working properly and are not blocked or overloaded. For scenarios where the working environment temperature is too high, you can add heat insulation equipment or improve the working environment to minimize the impact of external heat on lithium batteries.


2. Optimize battery pack design: Unreasonable battery pack design can be solved by improving the design. For example, increase the heat dissipation area, optimize air flow channels, etc. to better dissipate heat.


3. Reasonable use and protection: Avoid lithium batteries operating at high current for a long time and prevent abuse (such as short circuit, reverse charging, etc.). At the same time, you should follow the instructions in the instruction manual and do not exceed the safe working range of lithium batteries.


4. Intelligent management: Introduce an intelligent temperature management system to monitor the temperature of the lithium battery in real time and automatically adjust the operating status of the cooling system to ensure that the lithium battery is always within a safe operating temperature range.


Through the implementation of the above measures, we can effectively deal with the problem of poor high-temperature cooling of lithium batteries and improve the working stability and safety of lithium batteries. At the same time, users should also remain alert during use to avoid safety risks caused by improper operation.


  • Summary


When the lithium battery temperature is too high, it will face a series of potential hazards, such as internal short circuit of the battery, electrolyte leakage, battery expansion and other problems. These not only affect the performance of the battery, but may also pose a threat to the safety of the user. Therefore, it is crucial to promptly identify and deal with the problem of poor high-temperature cooling of lithium batteries. With the continuous expansion of the new energy vehicle market and the continuous development of lithium battery technology, the requirements for thermal management technology of lithium batteries are becoming higher and higher. In the future, further research and exploration of more efficient, safe, and reliable thermal management technologies are needed to meet the needs of lithium batteries for normal operation under various temperature conditions.


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