Views: 0 Author: Site Editor Publish Time: 2024-04-03 Origin: Site
Considering battery options for forklifts? Do you know the advantages of lithium-ion batteries and why the new type of lithium-ion battery for forklifts is the best choice?
Lead acid batteries are a traditional choice for electric forklift fleets. Although lithium-ion systems have been around for about 20 years, they are still relatively new to gaming. Due to the new technologies used in lithium-ion batteries, they have many advantages over lead-acid.
Enterprises that want to improve efficiency and create more productive warehouses need to consider switching their forklifts to lithium-ion power sources.
If you want to learn more about the advantages of lithium-ion batteries, please do not hesitate. Below we will tell you why you should consider using a lithium-ion system for your forklift.
One of the biggest advantages of using lithium ions in forklifts is that they will allow for higher cycle life and longer operating time. Compared to using traditional lead-acid counterparts, the service life of lithium-ion systems will be extended by four times. The use of lithium-ion batteries results in no voltage drop throughout the entire discharge cycle, so the truck runs and lifts at the same speed at the end of the gear shift as it did at the beginning. Lead acid batteries experience a voltage drop and typically lose about 20% of their power during gear shifting. The situation is even worse in the cooler or cooler, with losses of up to 50%.
The extended lifespan of lithium-ion batteries can help warehouses maintain seamless operation and improve overall productivity. Your team will be able to complete more work without stopping to charge or replace batteries. After all, normal operating time is one of the most important KPIs in the material handling industry!
Another advantage of lithium-ion technology is that it allows for fast and easy charging compared to lead-acid alternatives.
Lithium ion systems can be charged from zero to full charge in less than 2 hours. There is no "memory effect", it is recommended that you always charge the lithium-ion forklift battery when not in use. This means that running out of battery will not slow down the speed.
Lithium ion batteries are also more effective than lead-acid batteries. If lead-acid batteries are charged too frequently, they may experience severe degradation. However, lithium-ion batteries will remain in good condition regardless of their charging frequency or discharge depth. This is true for any new battery or battery that has been in use for up to 5 years in your operations!
A major drawback of lead-acid batteries is that they require considerable maintenance. Water is needed every day, and acid will overflow. This usually increases labor costs as maintaining and replacing during each shift requires time and effort.
On the other hand, lithium-ion forklift batteries require zero maintenance. Therefore, using lithium-ion power supplies can reduce costs and save warehouse time. It can also reduce labor demand, allowing your employees to focus less on material handling equipment and more on more important tasks in the business.
Although there are many safety hazards in the warehouse environment, forklifts are one of the biggest threats. This is especially true for forklifts that use different types of lead-acid systems. Removing heavy-duty batteries from forklifts and replacing them with newly charged batteries during each shift increases the risk of injury and equipment damage. Sulfuric acid leakage may pose a hazard to your workplace and can always cause harm to employees.
Fortunately, lithium-ion power supplies are safer for your workers and are equipped with automatic protection measures to provide additional protection. Using lithium-ion batteries eliminates the need to replace batteries in forklifts and there is no risk of acid spillage. Due to the absence of gas during charging, these batteries will not emit hazardous hydrogen/sulfuric acid smoke into your working environment.
Another advantage of using lithium-ion batteries is that you will eliminate the need for dedicated storage and maintenance rooms in the warehouse.
The lead-acid system requires the installation of a battery compartment, which will be stored and charged when not in use. When charging, these batteries release dangerous hydrogen/sulfuric acid gas fumes (gases), so the room needs to be well ventilated and kept cool, which greatly increases operating costs.
On the other hand, when using lithium-ion systems, each vehicle only requires one battery. Due to the absence of inflation issues and the ability to charge almost anywhere, there is no need for expensive ventilation and air-conditioned storage rooms. You no longer need to worry about storing or charging backup batteries in special rooms. In fact, using a lithium power supply, you can find the most suitable place to place a charger throughout the facility to encourage drivers to charge forklifts when not in use. This will reduce costs and increase uptime.
Ultimately, this means that you will be able to return the square foot to your warehouse for storage or production or anything that makes the company profitable.
If you want your warehouse to be more environmentally friendly, choosing to use lithium-ion technology for your forklift fleet is a good choice. Lithium ion systems provide some improvements over lead-acid batteries. They are unlikely to cause damage to your warehouse, workers, and environment.
One reason is that the energy efficiency of lithium-ion batteries is 30% higher than that of lead-acid alternatives. By using lithium-ion batteries, you can reduce energy consumption in the workplace. This can help the environment and also reduce costs and carbon footprint. If your company has an internal task of reducing carbon footprint, switching to lithium batteries is a good way to help achieve this goal.
Acid overflow may also cause harm to the environment when handling lead acid. The lead-acid system can also discharge hydrogen/sulfuric acid gas into the air during the charging process.
On the other hand, lithium-ion batteries do not contain toxic substances or release harmful gases. This means they will be safer for both the environment and employees.
Replacing lead-acid batteries with lithium-ion batteries can also help businesses save money. Although their upfront costs are higher, their advantages are very worthwhile and will save you business funds over time. After calculation, you will find that the total cost of ownership (usually 20% -40%) is much lower than that of lead-acid battery packs. This is especially true for companies with multiple shifts of operation, as the return on investment in the first year is usually positive.
When using lithium-ion batteries, energy consumption will be lower.
As we mentioned earlier, lithium-ion batteries do not have daily maintenance. This means that the money you spend on labor will also be greatly reduced. Watering, cleaning batteries, and lifting compartments every day require time and manpower, except for replacing lead-acid batteries every shift. These tasks are required for every elevator, every shift, and every day, whether you are performing these tasks internally or outsourcing this work to a third-party company.
By switching to lithium-ion power sources, workers will be able to focus on more important tasks and their daily work efficiency will be greatly improved.
Choose lithium-ion batteries for your forklift
Although lead-acid batteries are usually the traditional choice, the fact is, choosing to use lithium-ion batteries for your forklift fleet may be the overall best choice. Please be sure to consider the advantages of using lithium-ion batteries on your own forklift. This will ensure that your business operates with maximum efficiency.
